The intake
system is the key to engine power. The more air you can get into the cylinders,
the more horsepower the engine will produce. The key to an optimal intake system
is giving the engine at least all the air it requires for most horsepower throughout
the rpm range. This requires keeping the intake vacuum at a minimal with the
least restrictions so there is no loss of power at high rpm when the engine
needs the most air. The key to a perfect intake system is feeding the cylinders
all the air they can handle to get the most horsepower from the engine. The
perfect intake system will not necessarily have the highest pressure rate, but
rather no vacuum present anywhere in the intake system so the engine will always
have all the air it requires for the best power throughout the entire rpm range.
When upgrading your intake system, remember that cooler air is better. Click
Here for more information on cold versus hot intake air.
Key
Pros:
The benefits of a particular upgrade.
Cons: The down side of a particular upgrade.
Cost: Approximate price range based on numerous quotes and price sheets.
HP Gains: Estimated increase in horsepower you can expect from a
particular upgrade. Not necessarily peak horsepower.
Manufacturers: Examples of particular companies that sell a particular
upgrade.
Availability: Which Probes the upgrade is for.
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Boost
controllers allow you to bypass the preset boost level and adjust it to
a higher level. The first generation GT has a boost of 7.3psi and an overboost
of 9.3. Increasing the boost level to 10 or 12psi will allow an instant
increase in horsepower. The GT's computer will cut the fuel at 15psi, but
it's not recommended to go any higher than that anyway without forged pistons.
Manual boost controllers are simple knobs that allow you to adjust the boost through an approximate range. A more accurate boost gauge is highly recommended with a manual controller. An electronic boost controller costs more, but is very helpful when adjusting the turbo's levels. Most include an integrated boost gauge that allows you to better fine tune the boost levels. Before increasing your car's boost level, check the engine's condition and compression. Increasing the boost on worn engines can cause damage. |
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| Personal Experience: I installed a GReddy PRofec B boost controller in my '92 GT. The kit was basically a universal installation and included everything required to do the install by yourself. Installation was very easy, but the hardest part was finding locations for both the controller unit and the new solenoid. It has two settings for low and high boost which are selectable on the fly. It also has a balance control for adjusting out any overboosting problems you may encounter. | ||||||
| Pros: Adjustable increase in horsepower. | ||||||
| Cons: High boost amounts can damage engine. | ||||||
| Cost: $300-$600 | ||||||
| HP Gain: 5-50hp | ||||||
| Manufacturers: A'pexi, GReddy, Hallman, HKS, TurboXS | ||||||
| Availability: First generation GTs | ||||||
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Blow-off
and bypass valves are crucial to a turbo's life span. When decelerating
or between shifts, the throttle body plates close. If the plates close immediately
after heavy acceleration, the boost air gets trapped and pressure forces
it back into the turbo. This can be very destructive to a turbine. Blow-off
and bypass valves keep air from reentering the turbo by relieving pressure
in the pipes.
The first generation Probe GT's stock turbo system has a bypass valve that relieves the pressure during deceleration by bypassing the turbo. The valve is located just after the turbo's outlet and sends excess air back into the tube connected to the turbo's inlet. Although stock valves function well, they tend to be unreliable at higher boost levels. Aftermarket bypass valves are more reliable at higher boost levels and are less likely to leak precious boost at lower boost levels. Aftermarket blow-off valves differ from bypass valves, as they expel excess air out of the intake system, rather than sending it back into the intake system at a different location. This provides a slightly quicker response of boost... useful when the throttle plates closed as a result of shifting gears, but this is the only benefit of blow-off valves over bypass valves. Blow-off valves are more popular then bypass valves, simply due to the noise they make. When the air is expelled out of the system during deceleration, the air makes a 'whoosh' sound. Unfortunately, since the air flow meter had already accounted for the air entering the intake and does not register the fact that the air is being expelled from the intake, the ECU still thinks that air is in the pipes and injects the appropriate amount of fuel into the cylinders. This will cause a richening of the fuel/air mixture and can cause stalling. A heavy downside, but people must have their noises. |
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| Personal Experience: Currently looking into a GReddy Blow-Off Valve. | ||||||
| Pros: Increase turbo life, quicker boost response. | ||||||
| Cons: No direct fit valves, stability problem of blow-off valves | ||||||
| Cost: $100-$300 | ||||||
| HP Gain: None | ||||||
| Manufacturers: Greddy, HKS, TurboXS | ||||||
| Availability: First generation GTs | ||||||
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Cone
air filters have much more surface area than standard drop in filters. This
increases air flow into the intake system. The down side is that the stock
air box must be removed to fit the new filter. Without the stock air box,
the only air that enters the intake is the hot engine air. The horsepower
gains from increased air flow is overshadowed by the loss of horsepower
from hotter intake temperatures. Air temperature in the intake can increase
as much as 100º over the stock air box temperature. Considering for every
10º you lose about 1% of horsepower, that's about a 15hp drop.
In combination with a cold air intake that can send fresh air into the engine compartment, colder air can enter the filter, but it's still limited by the underhood temperatures. |
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| Personal Experience: I'm sticking with the K&N and air-ram combo. | ||||||
| Pros: Greater increase in air flow. | ||||||
| Cons: Increased intake air temperature. | ||||||
| Cost: $50-$150 | ||||||
| HP Gain: 1-3hp | ||||||
| Manufacturers: AMSOIL, AutoPhysics, HKS, K&N, Tenzo | ||||||
| Availability: All | ||||||
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The
OEM type drop-in filters are usually made of restrictive paper. High-flow
replacements are made of a cloth or sponge-like material that allows better
flowing of air. This increases the amount of air that can enter the engine
and with less effort.
Since these filters are made of a stronger material than paper, most high-flow replacement filters are washable, allowing a lifetime of use. This makes their price tag more acceptable. |
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| Personal Experience: A K&N filter was the first upgrade for my LX. Not much noticeable gains in power, but the deeper, slightly louder engine sound tells me the engine is getting more air. Also bought one for my '91 GT. | ||||||
| Pros: Increased air flow, increased horsepower at high rpm. | ||||||
| Cons: None. | ||||||
| Cost: $20-$50 | ||||||
| HP Gain: 3-5hp | ||||||
| Manufacturers: AMSOIL, HKS, K&N | ||||||
| Availability: All | ||||||
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Most people notice that when an engine is still cold, their cars seems a bit more 'lively'. When the engine warms up, the car seems just a bit duller performance-wise. This is due to the fact that the intake manifold becomes hot and warms the intake air considerably, robbing you of 2-3 horsepower. One option would be to lift the rear of the hood an inch or two to allow more air to circulate, but this can have a negative effect on appearance. Another way to keep the intake manifold temperature down is to stop the problem at its root. Much of the intake manifold's heat is conducted from the engine block. The only thing that's between the intake manifold and the engine block is a gasket 1/32" thick. Heat easily conducts through this seal, heating the intake manifold and the air that enters the engine. Thermal insulators are basically extra thick gaskets made of a material with a very low thermal conductivity. This effectively reduces the amount of heat that's transferred from the engine block to the intake manifold. Thermal insulators won't add power to your engine, however they will help keep the drop in power experienced after the engine warms to a minimum. A temperature drop of 20° to 50° can be expected, which could yield 3 to 5 horsepower. The main downside to this upgrade is the installation. Although kits can include several different parts to make installation as easy as possible, such as longer studs and bolts, brackets, and fittings, installation isn't always simple. |
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| Personal Experience: After searching for some time for thermal insulators for my '92 GT, I decided to make them on my own. Testing showed improvements from 20°F to as much as 35°F. I can definitely feel the improvement in performance from the insulators... the lose of performance after my GT warms up is minimal now. | ||||||
| Pros: Reduced intake air temperatures. | ||||||
| Cons: Installation. | ||||||
| Cost: $105 | ||||||
| HP Gain: 3-5hp | ||||||
| Manufacturers: Performance Probe | ||||||
| Availability: First Generation 2.2L | ||||||
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Turbos
and superchargers do a great job of drawing in the air from the middle or
end of the intake system, but this leaves a considerable vacuum at the beginning
of the intake system. The optimal turbo or supercharged system will have
all the air in requires, and no vacuum at the air sensor. Intake superchargers
are electronic blowers that force air in at the beginning of the intake
system, reducing or eliminating the vacuum at the air sensor.
The e-Ram from e-Racing offers an electronic supercharger that could fit almost any vehicle. At wide open throttle, the blower forces air into the intake system which keeps the engine from starving for air. The problem with these devices is all the extra air that's being forced in. Without an additional fuel management system or an upgraded fuel system, the air/fuel mixture can run somewhat lean, limiting improvements that result from the increased airflow. |
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| Personal Experience: Looking to incorporate it into my intake system sometime in the near future. | ||||||
| Pros: Maximizes intake airflow. | ||||||
| Cons: May cause lean air/fuel mixture, installation may require custom work, price. | ||||||
| Cost: $300-$650 | ||||||
| HP Gain: 3-7hp | ||||||
| Manufacturers: e-Racing | ||||||
| Availability: All | ||||||
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The
intercooler is an important part of a turbo system. As pressure rises in
the intake manifold, temperature also rises. The overall heat in the engine
compartment can increase the temperature of the intake air even more. Anyone
who's driven hard on cold days as well as hot days knows cooler air provides
more power. You can expect to lose 1% of horsepower for every 10º the temperature
rises over the outside air temperature. That could be as much as 15 horsepower.
An intercooler is like a small radiator for intake air that allows it to
cool. Although it can't cool the air completely, an intercooler can help
you regain a few horsepower.
The stock intercooler for the first generation Probe GTs is small and, like most other factory parts, conservatively designed. Getting a larger intercooler will increase the surface area allowing the air to cool better. Horsepower gains depend on your overall turbo and intake set up. If everything else is stock, gains will be minimal with a drop in boost pressure and response. If you have a high flow air filter and air ram, gains will be more noticeable. You will benefit most from a larger intercooler if you have a high flow filter, air ram, and you increase the turbo boost. |
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| Personal Experience: Currently looking into. | ||||||
| Pros: Cooler air entering the engine providing extra horsepower | ||||||
| Cons: No available direct fit kits, drop in boost pressure, lowered boost response. | ||||||
| Cost: $750+ | ||||||
| HP Gain: 2-15hp | ||||||
| Manufacturers: HKS, Stillen | ||||||
| Availability: First generation GTs | ||||||
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The same press bent style of piping that hinders performance in a stock exhaust system creates restrictions in the intake of a turbocharged engine as well. Unlike a normally aspired engine where air goes from the air box straight into the throttle body, a turbocharged engine has many feet of extra piping that the air must travel through to get to the intake manifold. Air must travel from the air box to the turbo, then out into the intercooler, then finally into the throttle body. The small, press bent pipes increase restrictions in the intake system and raise the temperature of the air entering the cylinders. Mandrel bent piping will allow a less restrictive airflow traveling throughout the system, reducing backpressure, and thus reducing the turbo's work load. | |||||
| Personal Experience: Currently looking into custom intake pipes. | ||||||
| Pros: Increases airflow throughout intake system, lower intake temperature. | ||||||
| Cons: Cost | ||||||
| Cost: $300-$400 | ||||||
| HP Gain: 2-3hp | ||||||
| Manufacturers: GReddy, HKS | ||||||
| Availability: First generation GTs | ||||||
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J-Spec
engines have become popular upgrades recently. J-Spec engines are engines
from Japan, pulled out of Japanese cars. These engines have much more power
than the U.S. versions, mostly due to excessive U.S. regulations. For those
who want the benefits of J-Spec engines, but don't what to swap the entire
engine, many importers are offering certain parts separately from the engine.
The 2.5L V-6 J-Spec intake manifold has a few differences from its U.S. counterpart that allows more air to enter the engine. The angled throttle body and larger ports allow considerable better airflow, resulting in improved horsepower, especially at higher rpm. The J-Spec version of the 2.0L 4-cylinder's intake manifold makes an even larger improvement over it's U.S. counterpart. The 2.5L makes a lot of horsepower due to the Variable Resonance Induction System. This system opens valves at higher rpm to allow more airflow into the engine, but closes them at lower rpms to lengthen the runners and provide low end torque. The problem is that the VRIS feature is not available on the U.S. 2.0L. The J-Spec manifold, on the other hand, has the VRIS feature, giving it a considerable boost in power, while retaining low end torque. You should check inspection laws in your state to make sure this manifold is legal before purchasing. |
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| Personal Experience: None. | ||||||
| Pros: Makes considerable airflow improvements, 2.0L gets VRIS. | ||||||
| Cons: May not be legal in certain areas. | ||||||
| Cost: $500-1000 | ||||||
| HP Gain: 10-15hp | ||||||
| Manufacturers: Corksport | ||||||
| Availability: Second generation | ||||||
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Nitrous
oxide, also known as N2O or laughing gas, is a quick and relatively
cheap way to add a lot of horsepower to your engine. It adds horsepower
in two ways. First, when nitrous oxide is released into the intake system,
it contains almost 2½ times more oxygen than air, allowing more fuel
to be burned in the cylinders, creating a lot more horsepower. The more
nitrous oxide that's released into the system, the more horsepower can be
made. The second way it increases horsepower goes to an important principle
of the intake system: colder air is better. For every 10° you drop the air
temperature entering the cylinders, you'll get about a 1% horsepower increase.
Nitrous oxide can drop the air temperature by 60° to 80°, which could add
about 10 to 13 horsepower to a second generation GT. Very impressive results
either way.
Unfortunately, nitrous oxide comes at a large price. First, and foremost, is the destructive side effects... stock engines aren't designed to handle that enormous power that comes from nitrous oxide. Aside from increase engine wear, piston damage, cylinder head damage and blown head gaskets are a common result. A stronger head gasket, forged pistons, and an upgraded fuel system is strongly recommended, if not required, driving the price of a nitrous oxide system up substantially. A nitrous oxide system on a four cylinder engine is not recommended. Also, nitrous oxide systems can be extremely dangerous. If not installed correctly or a low-quality system is installed, the nitrous oxide bottle can become a bomb, capable of completely destroying your car. Nitrous Oxide Systems and Venom Performance currently makes nitrous oxide systems for all Probes. |
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| Personal Experience: Stories of blown pistons and spark plugs, safety hazards, and love for my car have kept me clear of this option. | ||||||
| Pros: Massive boosts of power obtainable. | ||||||
| Cons: Can be destructive to stock engines, not for engines with high miles, safety concerns. | ||||||
| Cost: $300+ | ||||||
| HP Gain: 25-100hp | ||||||
| Manufacturers: Nitrous Oxide Systems, Venom Performance | ||||||
| Availability: All | ||||||
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A
supercharger is a type of air induction system that, like a turbo, forces
more air into the engine's cylinders. A supercharger is a fan that's belt
driven along with the AC and alternator. As the engine spins faster, the
blower spins faster forcing more air into the engine. With more air entering
the cylinders, more horsepower can be made.
Currently, there is only one place where you can get a direct fit supercharger kit for your car and they're only available for the second generation Probe GTs. These kits, created by Thomas Knight Turbos, include everything you need to install the supercharger, and yields pretty impressive results. Unfortunately, since it's not a factory manufactured kit, quality is questionable. The biggest problem with these is the installation. It requires a lot of work and relocation of the battery. You'll need to be very fluent with your car to get through it yourself. |
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| Personal Experience: None | ||||||
| Pros: A lot more horsepower, safer than nitrous oxide | ||||||
| Cons: Quality of some fabricated supercharger setups, installation | ||||||
| Cost: $2500-$5500 | ||||||
| HP Gain: 50-125hp | ||||||
| Manufacturers: Thomas Knight Turbos | ||||||
| Availability: Second generation GTs | ||||||
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The throttle body is the gateway for air entering the intake manifold. The throttle body regulates how much air can enter the intake manifold which enters into the engine's cylinders. This directly controls engine speed. Boring out or getting an oversized throttle body will allow more air into the engine's cylinders, creating more horsepower. The problem is that the additional air passing through the throttle body is unaccounted for, causing the air to fuel ratio to run lean. Combining this upgrade with a fuel regulator will provide the optimal usage. | |||||
| Personal Experience: Currently looking into. | ||||||
| Pros: More air entering intake manifold, increased horsepower during midrange to high RPM. | ||||||
| Cons: Lean fuel to air mixture. | ||||||
| Cost: $150-$300 | ||||||
| HP Gain: 5-10hp | ||||||
| Manufacturers: None | ||||||
| Availability: All, 1st gen V6 owners may need to get Taurus 3.0 part | ||||||
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A
turbocharger is a type of air induction system that forces more air into
the engine's cylinders. As the exhaust gases exit the cylinders and go through
the exhaust manifold into the exhaust system, it first passes through one
side of the turbocharger. As it passes, it causes the turbocharger's fan
to spin, which also spins the fan on the intake side of the turbocharger.
The spinning of the intake fan forces more air into the intake manifold.
With more air entering the cylinders, more horsepower can be made.
Currently, there is only one place where you can get a direct fit turbo kit for your car and they're only available for the second generation Probe 2.0L and 2.5L engines. These kits, created by Thomas Knight Turbos, include everything you need to install the turbo, and yields pretty impressive results. Unfortunately, since it's not a factory manufactured kit, quality is questionable. Anyone with a first generation non-turbo 4-cylinder looking to add the first generation GT's turbo to your engine should reconsider. Although the engines are the same, most of the components differ, making this an extremely costly and time consuming job. The biggest problem with these is the installation. It requires a lot of work and relocation of the battery. You'll need to be very fluent with your car to get through it yourself. |
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| Personal Experience: None | ||||||
| Pros: A lot more horsepower, safer than nitrous oxide | ||||||
| Cons: Quality of some fabricated turbo systems, installation | ||||||
| Cost: $2000-$4000 | ||||||
| HP Gain: 25-125hp | ||||||
| Manufacturers: Thomas Knight Turbos | ||||||
| Availability: Second generation | ||||||
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A turbo upgrade is basically just a larger turbo capable of forcing more air into the engine with less effort. The only turbo upgrade available is obviously for the first generation GTs since they were the only ones to have a turbo. Thomas Knight Turbos makes a turbo upgrade kit for first generation GTs. Positive effects will be minimal on a stock computer program, but are more evident with either a reprogrammed computer or a boost controller. Negative effects will include lowered boost response, and less boost power at lower engine speeds. | |||||
| Personal Experience: I purchased a Thomas Knight Turbo upgrade for my '92 GT's turbo. The TKT turbo upgrade is basically a Garrett T3 turbocharger fitted to a Probe's turbo exhaust housing. | ||||||
| Pros: Higher induction capacity over stock turbo | ||||||
| Cons: Less boost response, less boost at lower rpm. | ||||||
| Cost: $500-$1000 | ||||||
| HP Gain: 5-10hp | ||||||
| Manufacturers: Thomas Knight Turbos | ||||||
| Availability: First generation GTs | ||||||
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As
a turbo setup is one of the top upgrades you can get for you Probe, a twin
turbo setup would be top-of-the-line. Single turbocharger systems do a great
job of forcing air into the engine, but as you increase the size of the
turbo, the turbo will take longer to spool up, losing low end boost power.
Twin turbo's use to two smaller turbos instead on one large turbo to improve
spool up, while offering high end boost power. With a twin turbo system,
you get the low spool up time of a small turbo, with the large boost levels
of a large turbo.
Thomas Knight Turbos offers a twin turbo kit at request, but it's a custom order. Installation is not for the novice mechanic, and it's strongly suggested that you do some major maintenance work on your engine before installing a twin turbo kit. |
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| Personal Experience: None | ||||||
| Pros: Higher induction capacity single turbo, safer then nitrous oxide. | ||||||
| Cons: Quality of some fabricated turbo systems, installation, can be too much for the engine to handle. | ||||||
| Cost: $5000-$8000 | ||||||
| HP Gain: 100+hp | ||||||
| Manufacturers: Thomas Knight Turbos | ||||||
| Availability: Second generation GTs | ||||||
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